Ngaphakathi kweFektri yethu yeNsimbi yeNsimbi - Kusuka kuCoil yeSteel kuya kuMphakathi Womhlaba
Kwadalwa ngo 07.21
From Steel Coil to Shipping Container – The PowerNail Global Workflow
Ever wondered how a simple nail travels from molten steel to your warehouse in Lagos or Jakarta? Step inside our 8-acre automated nail plant and see each milestone.
1. Raw Steel Inbound
- Contracted Shougang & HBIS mills deliver SAE1008 wire rod
- SpectroMax Q4
2. Ukudweba & Ukushisa
- 12 LZJ-600 wet draw benches cold-reduce wire to 2.0 – 5.0 mm.
- Continuous bell annealing furnaces normalize grain for consistent hardness.
3. Isihloko, Ukushaya, Ukukhomba
Each line includes:
- Automatic nail making machine
- Inline kamera sortering
- Vibratory polishing drums
4. Uhlaka Lokwelapha
- Electro-galvanizing
- Hot-dip galvanizing
- Mnyama oxide
5. Qualitätskontrolllabor
- Rockwell hardnesssaltspray chamberstensile pull-out rig
- Batch-wise retention samples stored for 24 months.
6. Smart Warehousing & Pick–Pack
- RFID pallets track SKU movement.
- Mixed-size order of 25 t can be picked, strapped, wrapped in < 4 h.
7. Imininingwane Yokuthumela & Izokhwebo
Document | Lead Time |
Commercial Invoice & Packing List | 12 h |
Uhlaka lweMvelaphi | 48 h |
SGS/BV Loading Supervision | 24 h notice |
Re we sebenza ne COSCO, ONE, Evergreen—umkhiqizo ophakathi nendawo ongu-97 % ngesikhathi esifanele ngo-2024.
8. Sustainability & Social Compliance
- 100 % solar lighting in warehouses.
- Sedex & BSCI audits passed in 2023.
- Dust-collection upgrades cut particulate emission by 35 %.
Yog' Nxt Stp
Partner with a nail factory that blends automation, rigorous QC, and export know-how. Book a live video audit or request free samples—we'll reply within 12 hours.
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