From Steel Coil to Shipping Container – The PowerNail Global Workflow
Ever wondered how a simple nail travels from molten steel to your warehouse in Lagos or Jakarta? Step inside our 8-acre automated nail plant and see each milestone.
1. Raw Steel Inbound
- Contracted Shougang & HBIS mills deliver SAE1008 wire rod
- SpectroMax Q4
2. Ukudweba & Ukushisa
- 12 LZJ-600 wet draw benches cold-reduce wire to 2.0 – 5.0 mm.
- Kontinuierliche Glocken-Glühöfen normalisieren das Korn für gleichmäßige Härte.
3. Isihloko, Ukushaya, Ukukhomba
Each line includes:
- Automatic nail making machine
- Inline kamera sortering
- Vibratory polishing drums
4. Uhlaka Lokwelapha
- Elektro-galvanisering
- Hot-dip galvanizing
- Mnyama oxide
5. Qualitätskontrolllabor
- Rockwell hardnesssaltspray chamberstensile pull-out rig
- Batch-wise retention samples stored for 24 months.
6. Smart Warehousing & Pick–Pack
- RFID pallets track SKU movement.
- Mixed-size order of 25 t can be picked, strapped, wrapped in < 4 h.
7. Ibhuku Lokuthumela & Izokhweze
Document | Lead Time |
Ibhiliyoni Yokuhweba & Uhlu Lokupakisha | 12 h |
Uhlaka lweMvelaphi | 48 h |
SGS/BV Loading Supervision | 24 h notice |
Re we sebenza ne COSCO, ONE, Evergreen—ivolumu ejwayelekile yokufika ngesikhathi engu-97 % ngo-2024.
8. Sustainability & Social Compliance
- 100 % sonne-energie beleuchtung in lagern.
- Sedex & BSCI audits passed in 2023.
- Dust-collection upgrades cut particulate emission by 35 %.
Yog' iñizning keyingi qadam
Partner met 'n naelfabriek wat outomatisering, streng kwaliteitsbeheer en uitvoerkennis kombineer. Boek 'n lewendige video-audit of versoek gratis monsters—ons sal binne 12 uur antwoordgee.